HeatExchanger (0D)#

The HeatExchanger model can be imported from idaes.models.unit_models, while additional rules and utility functions can be imported from idaes.models.unit_models.heat_exchanger.

Example#

The example below demonstrates how to initialize the HeatExchanger model, and override the default temperature difference calculation. This example also demonstrates how to assign custom names to the hot and cold sides of the heat exchanger.

import pyomo.environ as pe # Pyomo environment
from idaes.core import FlowsheetBlock, StateBlock
from idaes.models.unit_models import HeatExchanger
from idaes.models.unit_models.heat_exchanger import HX0DInitializer
from idaes.models.unit_models.heat_exchanger import delta_temperature_amtd_callback
from idaes.models.properties import iapws95

# Create an empty flowsheet and steam property parameter block.
model = pe.ConcreteModel()
model.fs = FlowsheetBlock(dynamic=False)
model.fs.properties = iapws95.Iapws95ParameterBlock()

# Add a Heater model to the flowsheet.
model.fs.heat_exchanger = HeatExchanger(
    delta_temperature_callback=delta_temperature_amtd_callback,
    hot_side_name="shell",
    cold_side_name="tube",
    shell={"property_package": model.fs.properties},
    tube={"property_package": model.fs.properties}
)

model.fs.heat_exchanger.area.fix(1000)
model.fs.heat_exchanger.overall_heat_transfer_coefficient[0].fix(100)
model.fs.heat_exchanger.shell_inlet.flow_mol.fix(100)
model.fs.heat_exchanger.shell_inlet.pressure.fix(101325)
model.fs.heat_exchanger.shell_inlet.enth_mol.fix(4000)
model.fs.heat_exchanger.tube_inlet.flow_mol.fix(100)
model.fs.heat_exchanger.tube_inlet.pressure.fix(101325)
model.fs.heat_exchanger.tube_inlet.enth_mol.fix(3000)

# Initialize the model
initializer = HX0DInitializer()
initializer.initialize(model.fs.heat_exchanger)

Degrees of Freedom#

Aside from the inlet conditions, a heat exchanger model usually has two degrees of freedom, which can be fixed for it to be fully specified. Things that are frequently fixed are two of:

heat transfer area,
heat transfer coefficient, or
temperature approach.

The user may also provide constraints to calculate the heat transfer coefficient.

Note

For model initialization, the in-built routine currently only supports defining two of area, heat transfer coefficient and heat duty as fixed variables. Fixing of temperature differences or driving forces is not currently supported. Also note that it is assumed that if a time-indexed variable (i.e. heat duty) is fixed that it will be fixed at all points in time during initialization. Users wishing to solve models with alternative specifications should first initialize the model using one of the supported options, or write a custom initialization routine for their specification.

Model Structure#

The HeatExchanger model contains two ControlVolume0DBlock blocks which are named hot_side and cold_side. These names are configurable using the hot_side_name and cold_side_name configuration arguments, in which case aliases are assigned to the control volumes and associated Ports using the names provided (note that hot_side and cold_side will always work). The sign convention is that duty is positive for heat flowing from the hot side to the cold side. Aside from the sign convention there is no requirement that the hot side be hotter than the cold side, however some formulations for the average temperature driving force may require that the hot side be hotter than the cold side.

The control volumes are configured the same as the ControlVolume0DBlock in the Heater model. The HeatExchanger model contains additional constraints that calculate the amount of heat transferred from the hot side to the cold side.

The HeatExchanger has two inlet ports and two outlet ports. By default these are hot_side_inlet, cold_side_inlet, hot_side_outlet, and cold_side_outlet. If the user supplies different hot and cold side names the inlet and outlets are named accordingly.

Variables#

Variable	Symbol	Index Sets	Doc
heat_duty	\(Q\)	t	Heat transferred from hot side to the cold side
area	\(A\)	None	Heat transfer area
heat_transfer_coefficient	\(U\)	t	Heat transfer coefficient
delta_temperature	\(\Delta T\)	t	Temperature difference, defaults to LMTD

Note: delta_temperature may be either a variable or expression depending on the callback used. If the specified cold side is hotter than the specified hot side this value will be negative.

Constraints#

The default constants can be overridden by providing alternative rules for the heat transfer equation, temperature difference, and heat transfer coefficient. The section describes the default constraints.

Heat transfer from shell to tube:

\[Q = UA\Delta T\]

Temperature difference is an expression:

\[\Delta T = \frac{\Delta T_1 - \Delta T_2}{\log_e\left(\frac{\Delta T_1}{\Delta T_2}\right)}\]

The heat transfer coefficient is a variable with no associated constraints by default.

Initialization#

class idaes.models.unit_models.heat_exchanger.HX0DInitializer(**kwargs)[source]#

Initializer for 0D Heat Exchanger units.

constraint_tolerance: Tolerance for checking constraint convergence
output_level: Set output level for logging messages
solver: Solver to use for initialization
solver_options: Dict of options to pass to solver
writer_config: Dict of writer_config arguments to pass to solver
default_submodel_initializer: Default Initializer object to use for sub-models. Only used if no Initializer defined in submodel_initializers.
always_estimate_states: Whether initialization routine should estimate values for state variables that already have values. Note that if set to True, this will overwrite any initial guesses provided.

initialization_routine(model, plugin_initializer_args=None, copy_inlet_state=False, duty=<pyomo.core.expr.numeric_expr.NPV_ProductExpression object>)[source]#

Common initialization routine for 0D Heat Exchangers.

This routine starts by initializing the hot and cold side properties. Next, the heat transfer between the two sides is fixed to an initial guess for the heat duty (provided by the duty argument), the associated constraint is deactivated, and the model is then solved. Finally, the heat duty is unfixed and the heat transfer constraint reactivated followed by a final solve of the model.

Parameters:

model (Block) – Pyomo Block to be initialized
plugin_initializer_args (dict) – dict-of-dicts containing arguments to be passed to plug-in Initializers. Keys should be submodel components.
copy_inlet_state (bool) – bool (default=False). Whether to copy inlet state to other states or not (0-D control volumes only). Copying will generally be faster, but inlet states may not contain all properties required elsewhere.
duty – initial guess for heat duty to assist with initialization. Can be a Pyomo expression with units.

Returns:

Pyomo solver results object

Class Documentation#

Note

The hot_side and cold_side can also be supplied using the name of the hot and cold sides as in the example.

class idaes.models.unit_models.heat_exchanger.HeatExchanger(*args, **kwds)#

Simple 0D heat exchanger model.

Parameters:

rule (function) – A rule function or None. Default rule calls build().
concrete (bool) – If True, make this a toplevel model. Default - False.
ctype (class) –
Pyomo ctype of the block. Default - pyomo.environ.Block

Config args

dynamic
Indicates whether this model will be dynamic or not, default = useDefault. Valid values: { useDefault - get flag from parent (default = False), True - set as a dynamic model, False - set as a steady-state model.}

has_holdup
Indicates whether holdup terms should be constructed or not. Must be True if dynamic = True, default - False. Valid values: { useDefault - get flag from parent (default = False), True - construct holdup terms, False - do not construct holdup terms}

hot_side_name
Hot side name, sets control volume and inlet and outlet names

cold_side_name
Cold side name, sets control volume and inlet and outlet names

hot_side
A config block used to construct the hot side control volume. This config can be given by the hot side name instead of hot_side.

hot_side

material_balance_type
Indicates what type of mass balance should be constructed, default - MaterialBalanceType.useDefault. Valid values: { MaterialBalanceType.useDefault - refer to property package for default balance type **MaterialBalanceType.none - exclude material balances, MaterialBalanceType.componentPhase - use phase component balances, MaterialBalanceType.componentTotal - use total component balances, MaterialBalanceType.elementTotal - use total element balances, MaterialBalanceType.total - use total material balance.}

energy_balance_type
Indicates what type of energy balance should be constructed, default - EnergyBalanceType.useDefault. Valid values: { EnergyBalanceType.useDefault - refer to property package for default balance type **EnergyBalanceType.none - exclude energy balances, EnergyBalanceType.enthalpyTotal - single enthalpy balance for material, EnergyBalanceType.enthalpyPhase - enthalpy balances for each phase, EnergyBalanceType.energyTotal - single energy balance for material, EnergyBalanceType.energyPhase - energy balances for each phase.}

momentum_balance_type
Indicates what type of momentum balance should be constructed, default - MomentumBalanceType.pressureTotal. Valid values: { MomentumBalanceType.none - exclude momentum balances, MomentumBalanceType.pressureTotal - single pressure balance for material, MomentumBalanceType.pressurePhase - pressure balances for each phase, MomentumBalanceType.momentumTotal - single momentum balance for material, MomentumBalanceType.momentumPhase - momentum balances for each phase.}

has_phase_equilibrium
Indicates whether terms for phase equilibrium should be constructed, default = False. Valid values: { True - include phase equilibrium terms False - exclude phase equilibrium terms.}

has_pressure_change
Indicates whether terms for pressure change should be constructed, default - False. Valid values: { True - include pressure change terms, False - exclude pressure change terms.}

property_package
Property parameter object used to define property calculations, default - useDefault. Valid values: { useDefault - use default package from parent model or flowsheet, PropertyParameterObject - a PropertyParameterBlock object.}

property_package_args
A ConfigBlock with arguments to be passed to a property block(s) and used when constructing these, default - None. Valid values: { see property package for documentation.}

cold_side
A config block used to construct the cold side control volume. This config can be given by the cold side name instead of cold_side.

cold_side

material_balance_type
Indicates what type of mass balance should be constructed, default - MaterialBalanceType.useDefault. Valid values: { MaterialBalanceType.useDefault - refer to property package for default balance type **MaterialBalanceType.none - exclude material balances, MaterialBalanceType.componentPhase - use phase component balances, MaterialBalanceType.componentTotal - use total component balances, MaterialBalanceType.elementTotal - use total element balances, MaterialBalanceType.total - use total material balance.}

energy_balance_type
Indicates what type of energy balance should be constructed, default - EnergyBalanceType.useDefault. Valid values: { EnergyBalanceType.useDefault - refer to property package for default balance type **EnergyBalanceType.none - exclude energy balances, EnergyBalanceType.enthalpyTotal - single enthalpy balance for material, EnergyBalanceType.enthalpyPhase - enthalpy balances for each phase, EnergyBalanceType.energyTotal - single energy balance for material, EnergyBalanceType.energyPhase - energy balances for each phase.}

momentum_balance_type
Indicates what type of momentum balance should be constructed, default - MomentumBalanceType.pressureTotal. Valid values: { MomentumBalanceType.none - exclude momentum balances, MomentumBalanceType.pressureTotal - single pressure balance for material, MomentumBalanceType.pressurePhase - pressure balances for each phase, MomentumBalanceType.momentumTotal - single momentum balance for material, MomentumBalanceType.momentumPhase - momentum balances for each phase.}

has_phase_equilibrium
Indicates whether terms for phase equilibrium should be constructed, default = False. Valid values: { True - include phase equilibrium terms False - exclude phase equilibrium terms.}

has_pressure_change
Indicates whether terms for pressure change should be constructed, default - False. Valid values: { True - include pressure change terms, False - exclude pressure change terms.}

property_package
Property parameter object used to define property calculations, default - useDefault. Valid values: { useDefault - use default package from parent model or flowsheet, PropertyParameterObject - a PropertyParameterBlock object.}

property_package_args
A ConfigBlock with arguments to be passed to a property block(s) and used when constructing these, default - None. Valid values: { see property package for documentation.}

delta_temperature_callback
Callback for for temperature difference calculations

flow_pattern
Heat exchanger flow pattern, default - HeatExchangerFlowPattern.countercurrent. Valid values: { HeatExchangerFlowPattern.countercurrent - countercurrent flow, HeatExchangerFlowPattern.cocurrent - cocurrent flow, HeatExchangerFlowPattern.crossflow - cross flow, factor times countercurrent temperature difference.}
initialize (dict) – ProcessBlockData config for individual elements. Keys are BlockData indexes and values are dictionaries with config arguments as keys.
idx_map (function) – Function to take the index of a BlockData element and return the index in the initialize dict from which to read arguments. This can be provided to override the default behavior of matching the BlockData index exactly to the index in initialize.

Returns:

(HeatExchanger) New instance

class idaes.models.unit_models.heat_exchanger.HeatExchangerData(component)[source]#

Simple 0D heat exchange unit. Unit model to transfer heat from one material to another.

build()[source]#

Building model

Parameters:: None
Returns:: None

default_initializer#: alias of HX0DInitializer

initialize_build(state_args_1=None, state_args_2=None, outlvl=0, solver=None, optarg=None, duty=None)[source]#

Heat exchanger initialization method.

Parameters:

state_args_1 – a dict of arguments to be passed to the property initialization for the hot side (see documentation of the specific property package) (default = {}).
state_args_2 – a dict of arguments to be passed to the property initialization for the cold side (see documentation of the specific property package) (default = {}).
outlvl – sets output level of initialization routine
optarg – solver options dictionary object (default=None, use default solver options)
solver – str indicating which solver to use during initialization (default = None, use default solver)
duty – an initial guess for the amount of heat transferred. This should be a tuple in the form (value, units), (default = (1000 J/s))

Returns:

None

Callbacks#

A selection of functions for constructing the delta_temperature variable or expression are provided in the idaes.models.unit_models.heat_exchanger module. The user may also provide their own function. These callbacks should all take one argument (the HeatExchanger block). With the block argument, the function can add any additional variables, constraints, and expressions needed. The only requirement is that either a variable or expression called delta_temperature must be added to the block.

Defined Callbacks for the `delta_temperature_callback` Option#

These callbacks provide expressions for the temperature difference used in the heat transfer equations. There is a choice of three forms for the LMTD calculation. Depending on the expected approach temperatures, one form may be more favorable. The first two forms do not require one side or the other to be the hot side, while the third form requires the hot side to be the hot side to avoid an evaluation error in the log function.

idaes.models.unit_models.heat_exchanger.delta_temperature_lmtd_callback(b)[source]#

This is a callback for a temperature difference expression to calculate \(\Delta T\) in the heat exchanger model using log-mean temperature difference (LMTD). It can be supplied to “delta_temperature_callback” HeatExchanger configuration option. This form is

\[\Delta T = \frac{\Delta T_1 - \Delta T_2}{ \log_e\left(\frac{\Delta T_1}{\Delta T_2}\right)}\]